Thursday, February 21, 2013

Making Interior Pine Doors - Part 6: the large door

This is Part 6 of a series that starts here

Gluing the large door stumped me for a while, as I tried to figure out the order of gluing the parts together.


Because there is a center stile (vertical piece) and that piece has tenons on each end, I have to glue that center stile into the top and bottom before I put the two outer side stiles on.

After much thought, this is the order I glued the pieces together.

First I glued the two right-side rails to the center stile as seen here in red:


Then I glued the two left-side rails to the center stile as seen in blue:

This was really getting unwieldy and my clamps were not long enough, but I hooked a few together to get the parts glued.

The next step was to glue the top and bottom rails on, seen here in green:

Now, I could slide in the panel pieces to one side as I did with the three smaller doors:


And then glue on one side stile as seen in orange:

After this, I glue the other side in the same way. I don't have any photos of this door in glue-up mode, most likely because it was a big struggle and I was frustrated.  But anyway, it worked out well.

Phew!!


Next I will hinge and hang the doors!



5 comments:

  1. Once again Julie - AMAZING - you really are, you know!!!
    XXX

    ReplyDelete
  2. Fantastic! I love how it turned out. How many are you going to make?

    ReplyDelete
  3. There are 4 doors, three are regular size and one is larger. I explain about it in my earlier parts, specifically here: Part 2

    ReplyDelete
  4. looking great! I too hook clamps together. ;)


    gail

    ReplyDelete
  5. How exciting! It is a beautiful door!

    ReplyDelete

I appreciate all your comments, they keep me blogging! I like to personally reply to each comment I receive but many of you are "no-reply commenters" which means your email address is not connected to your comment. If that is the case I cannot directly reply, sorry.